Physics-Based Engineering Simulation · Carnegie Mellon University Spin-Out

MATERIAL KINETICS


Material Kinetics’s software predicts when metal components will fail by simulating the microstructural physics that drives failure, something current tools in industry cannot model.

ATOMISTIC · <10 nm Atomic lattice with edge dislocations (⊥) MESOSCALE · µm–mm Dislocation fields evolve — we simulate here COMPONENT · m Fatigue failure appears on component

The Problem

In turbine disks, nuclear components, and chip interconnects, failure under complex cyclic and thermal loading originates at the mesoscale — the evolution of dislocation structures inside crystalline materials. Conventional FEA tools treat this physics empirically: models calibrated to past data become non-predictive on new alloys, new manufacturing processes, and unseen load histories.

The Product

A simulation platform built on Mesoscale Field Dislocation Mechanics (MFDM) — deployed alongside existing FEA workflows to evaluate what they cannot:

Why Us

MFDM is a physical theory of dislocation-mediated plasticity — built on 20+ years of foundational work from Prof. Amit Acharya’s lab at Carnegie Mellon — implemented in a production-grade, MPI-parallel computational platform. No commercial tool models this physics.

Demonstrated at scale — 3-D dynamic polycrystal simulation
1M elements  ·  48 slip systems  ·  1,024 cores  ·  15 hr wall-clock
Singh, Arora, et al. (2026), Finite-width adiabatic shear banding and dislocation patterning in mesoscale polycrystalline aggregates

Applications & Markets

EnergyPower-generation turbines, nuclear components, wind bearing failure
AerospaceTurbine & compressor disks, blades, supersonic thermomechanical loading
DefenseHigh-strain-rate performance, ballistic impact resistance
Additive ManufacturingResidual stress, distortion, part qualification
SemiconductorsCu interconnects, thin-film reliability

Team

Prof. Amit Acharya — CSO
  • Professor, Civil & Environmental Engineering, Carnegie Mellon University
  • Originator of Field Dislocation Mechanics theory
Aditya Acharya — CEO
  • Mechanical engineer (automotive tier-1); private equity, M&A & energy project finance
  • BS Mechanical Engineering, CMU · MS candidate, Civil & Environmental Engineering, CMU

Currently pursuing SBIR/STTR and non-dilutive funding through DOD and DOE pathways. Seeking design partners in aerospace and energy.

Selected Publications

Contact

Aditya Acharya · CEO
Email: aditya.acharya@materialkinetics.com
LinkedIn: www.linkedin.com/in/aditya-acharya
Pittsburgh, PA